[Expert Talk] Interview with SAES Group’s Dr. Mauro Riva

Dr. Mauro Riva, SAES Group’s OLED/OLET business developer, kindly answered a few questions regarding OLED for OLEDNET. He will be speaking at the 2nd OLED KOREA Conference (February 24-25, 2016) in Seoul, Korea.

 

With much thanks to Dr. Riva for taking the time to answer some questions, here is the full script of the interview.

 

  • What is your personal opinion on OLED’s marketability?

I believe that OLEDs have just to leverage on their unique, distinctive properties, in order to enable brand new market segments, rather than entering competition in already crowded and established markets. I mean that the specificities of organic materials make them the only candidates for creating an entire future portfolio of portable, flexible, feather-light and, possibly, low power high definition display devices.

Thus, the ability to generate really new, fancy, conformable and sustainable displays is, in my opinion, the first ingredient to boost OLED’s marketability. The second ingredient could be, in the long run, lower raw material and manufacturing costs, with respect to competing display technologies.

 

  • Is there a particular reason for your choice to speak at the OLED specific conference rather than a more general IT conference?

As an advanced materials Company, SAES Group have developed a comprehensive portfolio of functionalized polymer composites, to be integrated in a plurality of OLED device architectures. For this reason, an OLED specific conference is the perfect place to directly discuss the important theme of encapsulation, with the people working everyday on this peculiar technology. We wanted to have a direct and frank debate with scientists and technicians specifically involved in OLEDs, rather than in general IT themes, in order to be far more focused on the manifold organic diode encapsulation issues.

 

  • What are the latest issues on OLED encapsulation?

I think that OLEDs are nowadays facing the same issues they had since the beginning: basically, OLED materials are extremely sensitive to oxidizing agents and, especially, to moisture. This requires encapsulation materials with exceptionally high barrier properties, and active fillers or getters, capable of absorbing water on a single molecule basis. The optimization of many functional properties in single encapsulating materials is a very complex materials science problem. The fact that OLED materials can also be very sensitive to heat or radiations, generates many process constraints as well.

It turns out that encapsulation materials must be specifically engineered taking into account the OLED structure, the device architecture, the chemical and physical nature of the materials and, nevertheless, the specific processes to be applied. Perfecting OLED encapsulation is thus a very challenging task, which requires deep technical interaction between advanced encapsulation materials providers and OLED makers.

 

  • Could you tell me about development concept and characteristics? Also perhaps recent performances and outcome?

As far as the Organic Electronics Business Development Area is concerned, we provide a very large portfolio of active edge sealants, active transparent fillers, dispensable getters. These products come as the result of our deep know-how in functional polymer composites, and they are specially tailored to address customers’ specific OLED designs and processes. Leveraging on our functional polymer composite technology, we have been able to develop solventless formulations, with water sorption capacities exceeding 13 percent in weight and very high flexibility and adhesiveness for fully bendable devices. Our products can be applied via screen printing, blading, syringe, ink-jetting, ODF and even be employed in thin film encapsulation structures, to make them simpler and more reliable.

Together with the functional polymer composite based products, we also provide high performance tape dryers, as thin as 110 microns, for R&D and small scale bottom emission OLEDs. Another important class of products is related to AlkaMax: this technology offers an efficient and safe method of depositing ultrapure alkali metals. Our alkali metal dispensers and pills keep the alkali metal pure in the form of a stable salt, until it is thermally activated in the evaporation chamber.

 

  • What are OLED related main manufacturing equipment type and who are your main clients?

We see syringe dispensing as one of the main methods for dispensing our functional polymer composites. Ink-jetting is also becoming more and more widespread, together with ODF, especially for active fillers. As of today, we get the most revenues in this field from PMOLED makers. The AMOLED market is broadening, and we have some very good customers there as well, who are especially in need of effective solutions for smartphone and tablet size high definition displays. OLED lighting is still early stage, but we are already collaborating with the major players in that field, so far at R&D or pre-production stage. The main market for our products for the organic electronics market is indeed Asia.

 

  • Are there any areas where you are collaborating with material companies?

We have many collaborations worldwide, with other material companies as well. Regarding the functional polymer composite technology, we are collaborating in the areas of organic electronics, specialized food packaging and gas barrier films.

We are also engaged in very fruitful collaborations with specialized equipment makers.

 

  • Is there anything you would like to add?

I would just kindly invite everyone who is interested in OLED encapsulation to visit our website and to directly contact us, for deepening all the technical aspects about our product portfolio.

The proactive and collaborating approach with our customers and the Research and Innovation focus have always been the heart of our Company way of doing: the OLEDs world offers us a real exciting and challenging arena for making innovation happen, together with all the players involved in this fascinating emerging technology.

 

 

[인물탐방] SAES 그룹 OLED/OLET 사업부의 Encapsulation 파트 개발자, Mauro Riva 박사

SAES 그룹의 OLED/OLET 사업부의 개발자인 Mauro Riva 박사는 10월27일부터 29일까지 개최된 OLEDs World Summit에서 ‘The Encapsulation Question’라는 제목의 발표와 OLEDNET과의 인터뷰를 통해 OLED에 대한 자신의 관점과 SAES 그룹의 기술에 대해 논했다.

Encapsulation은 습기와 산소를 차단해 전극물질과 발광층의 산화를 막고 기계적, 물리적 충격에서 디바이스를 보호하기 위해 필요한 공정이다. 기본적인 encapsulation 배열 방법은 glass-to-glass와 barrier film lamination, thin film encapsulation 방법, 이렇게 3가지로 나누어진다. Glass-to-glass 배열 방법은 소형 모바일 양산에 쓰이는 rigid AMOLED에 적용되며 barrier film lamination과 thin film encapsulation 배열 방법은 플렉시블 AMOLED에 사용된다. 그리고 barrier film lamination은 TV에 쓰이는 대면적 AMOLED 패널에 사용된다.

oled summit

Source: SAES Group, OLEDs World Summit 2015

Riva 박사에 따르면 OLED 재료가 산화제와 습기에 대해 민감해서 발생하는 문제들은 OLED 등장부터 encapsulation이 발전한 현재까지도 아직 완전하게 해결되지 않았다. 그는 OLED 물질이 열과 방사선에도 매우 민감할 수 있기 때문에 공정에 대한 많은 제약을 만들어낸다고 덧붙였다. Encapsulation 기술은 OLED 디바이스의 수명과 직접적으로 연관이 있다. Riva 박사는 OLED 수명과 관련된 기술을 둘러싼 현재 이슈들에 대한 문제를 제기했다. 그는 “현재 encapsulation 기술은 많은 진보를 이루었다. 하지만 OLED 구조와 재료, 환경, 어플리케이션 등에 따라 다양한 encapsulation 솔루션이 요구되며 통합된 한가지의 솔루션은 존재하지 않는다.”고 강조했다. 이와 같이, encapsulation 재료는 요구되는 배리어 특성을 만족하면서도 OLED 디바이스의 각각 다른 유형을 충족하도록 설계되어야 한다. 그래서 이 기술을 완벽하게 적용하는 것은 매우 도전적인 과제며, Riva 박사에 따르면 encapsulation 재료 공급 업체와 OLED 패널 제작 업체 사이에 깊은 협력이 요구된다.

Encapsulation 기술 진보를 위한 SAES 그룹의 역할에 대해서 Riva 박사는 측면 sealant와 active transparent filler, dispensable getter에 대한 대규모 포트폴리오를 공급하고 있다고 발표했다. 그는 해당 포트폴리오는 “특정 고객들을 위한 특수 OLED 디자인과 공정”이라는 주제이며 기능성 고분자 화합물(FPC : Functional Polymer Composites)에 대한 깊은 노하우에 대한 결과라고 설명했다. Riva 박사는 OLEDs World Summit에서의 발표 중 FPC에 대해서 논하며 이 포트폴리오에 관해 “수많은 다양성을 내포하고 있다.”고 강조했다.

oled summit2

Source: SAES Group, OLEDs World Summit 2015

SAES 그룹의 FPC 제품들이 실제로 적용되는 방법과 관련해서 Riva 박사는 FPC 제품들은 screen printing과 blading, syringe, ink-jetting, ODF (one drop filling)으로 증착이 가능하다고 설명하며 특히 TFE 구조에 적용될 경우 더 간단하고 안정적으로 제작할 수 있다고 밝혔다. Riva 박사는 FPC가 encapsulation 공정을 좀 더 효과적으로 하는데 핵심적인 역할을 할 것으로 믿으며 SAES 그룹이 getter와 정제 기술, 첨단 소재에 대한 전문적인 지식을 바탕으로 FPC를 기반으로 하는 완벽한 OLED encapsulation 솔루션을 제공할 수 있다고 밝혔다. SAES 그룹는 매 년 순 매출액의 11%를 대학, 연구기관과의 협동 연구에 할당하고 있다. SAES 그룹은 현재 많은 업체와 협력을 하고 있으며 OLED 조명과 공정장비, 전문식품포장, gas barrier film 같은 다양한 분야에 관심을 기울이고 있다. SAES 그룹은 좀 더 시장성이 있는 OLED 디바이스를 개발하는데 핵심 역할을 담당하기 위해서 이런 선제적이고 협력적인 R&D를 주도하고 있다.